Manufacturing Case Studies
Empowering Manufacturing Teams With Secure, Modern, and AI‑Ready Solutions
Real-World Impact in Manufacturing
Spyglass helps manufacturing organizations modernize operations, optimize production, and unlock new efficiencies through secure, scalable data and AI solutions. From predictive maintenance and digital plant insights to supply chain analytics and automated quality control, we partner with manufacturers to build the platforms and capabilities that increase agility, reduce downtime, and improve profitability. Our case studies highlight how leading manufacturers have accelerated transformation with proven technology frameworks, deep industry expertise, and measurable business results.
Modernizing Data for Device Manufacturer
A rapidly growing medical device manufacturer faced disconnected systems, inconsistent data, and slow product launch cycles. Spyglass implemented a unified data estate using Microsoft Fabric and Spyglass LOOM to create a single source of truth, eliminate redundancy, and enable scalable AI innovation. Key benefits included:
- Centralized, trusted data for accurate reporting and decisions
- Streamlined processing with improved manufacturing and logistics visibility
- Enhanced reporting through unified datasets and Power BI
- A future-ready architecture designed to support GenAI and ML
Modernizing Factory Safety with AI
A leading manufacturer needed a more efficient way to navigate OSHA regulations, standard operating procedures, and plant‑floor safety requirements. Spyglass developed an interactive Factory Safety Bot using Retrieval Augmented Generation (RAG) to streamline inspections, simplify compliance, and deliver instant answers to safety and operational questions. Key benefits included:
- Centralized access to OSHA rules, SOPs, and remediation steps
- Conversational Q&A for faster inspections and quality checks
- Ability to upload and manage new procedures with secure, flexible architecture
- Scalable design with cost tracking, model flexibility, and API‑driven performance
Transforming Analytics Capabilities
A leading advanced materials manufacturer needed to modernize its outdated data platforms to strengthen analytics capabilities, improve reporting, and gain a unified view of critical business metrics. Spyglass deployed its DPi30 + Analytics Jumpstart approach to build a scalable data foundation and establish strong governance practices that support long‑term innovation. Key benefits included:
- Upgraded legacy technology with secure, cloud‑based best practices
- Improved access to cohesive, cross‑system information
- Reduced manual reporting effort and faster access to timely insights
- Strengthened decision‑making across sales, supply chain, and operations
Featured Manufacturing Solutions
Spyglass helps manufacturers modernize operations, enhance quality, and improve efficiency through secure, scalable data and AI solutions. From predictive insights to empowering first-line employees and accelerating product development, our solutions simplify complexity and unlock measurable impact across the factory floor.
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Predictive Maintenance
Fewer disruptions. Faster insights.
Spyglass enables manufacturers to prevent unplanned downtime by leveraging advanced analytics and AI to detect issues before they occur. By integrating sensor data, machine performance patterns, and automated alerts, organizations improve equipment reliability, reduce operational cost, and extend asset life. -
Mobile Field Service
Empower technicians anywhere.
We modernize field operations with mobile tools that give technicians real‑time access to work orders, maintenance history, and digital SOPs. With integrated analytics and secure cloud workflows, manufacturers increase first‑time fix rates, shorten service cycles, and ensure consistent, high‑quality onsite support. -
New Product Development
Accelerate innovation from concept to launch.
Spyglass helps streamline product development by unifying data, collaboration tools, and secure workflows across engineering, quality, and operations teams. With connected insights and AI‑powered assistance, manufacturers speed time‑to‑market, reduce rework, and enable more predictable launch outcomes.
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Modernize your organization's operations with Spyglass.